Master of Science in Corrosion Engineering

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This course introduces the fundamental science underlying various corrosion phenomena and surface treatment that can be used for protection. The role of electrochemistry in corrosion is explained and the different experimental methods of measuring corrosion rates for metals follow from the kinetic and thermodynamic behaviours expected in different environments. Different forms of corrosion are introduced. Case studies are used to introduce students to the standard equipment used for corrosion measurement and classes using problem-based learning to allow students to become familiar with directing their own investigations of corrosion problems.

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This course provides a comprehensive understanding of engineering materials, covering their properties, processing and applications in various engineering contexts. It emphasizes the relationship between material properties and their performance in real-world applications, considering environmental, design, and economic factors.

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This course discusses common classes of material used in the Oil and Gas industry in relation to the service environment and design criteria. The various corrosion mechanisms and corrosion damages encountered in the Oil and Gas industry will all be considered during the course. Influence of process parameters, fluid type, CO2, H2S and O2 corrosion process and factor influencing them will be discussed. Through analysis of the chemical and physical characteristics of the system the precipitant will estimate the system corrosivity with the recap and review of materials selection and coatings for corrosion resistance for different conditions and applications. Fundamental to Cathodic protection (CP) will be also discussed. CP survey techniques for buried structure as well as factors to be considered when designing of a Cathodic Protection system (e.g. estimating current requirements) will be explored. The participant will learn how to select and utilize corrosion inhibitors for different systems based on the fluid type and service environment. Selection of the appropriate corrosion inspection and monitoring techniques will also be discussed. Furthermore, Risk Based Inspection as a current trend in defining the inspection frequency requirements will be explained.

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This course covers the corrosion control methods with the use of corrosion inhibitor, cathodic protection and protective coatings to mitigate different forms of corrosion. Topics covered are corrosion control types, their mechanisms, applications, system monitoring, performance evaluation and mitigation strategies for various industry processes.

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This course covers introduction to failure analysis and prevention, corrosion failure, materials selection for failure prevention, manufacturing aspects of failure and prevention, structural life assessment methods, tools and techniques in failure analysis, case studies in failure analysis, and risk-based Inspection.

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This course covers the damage mechanisms and material failures commonly found in upstream oilfield, downstream refinery and process-related industries. The topics covered are the damage description, mechanisms, damage appearance, affected equipment, critical factors, inspection & monitoring, prevention & mitigation strategies for these corrosion processes in upstream, midstream and downstream industry.

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The course will cover basic corrosion management principles, basic MIC mechanisms, use of molecular microbiological methods (MMM) in diagnosing and managing MIC, selection of MIC mitigation methods, selection and interpretation of MIC monitoring methods, case studies demonstrating MIC diagnostic tools, and demonstrate applicable sampling techniques/equipment.

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This course offers a comprehensive understanding of the mechanisms, prevention, and control of high-temperature corrosion. It covers fundamental principles, various types of corrosion, material behavior at elevated temperatures, and practical solutions for industries exposed to high-temperature environments. Additionally, the course equips corrosion engineers with essential problem-solving skills and knowledge needed to address high-temperature degradation in gas turbines and power plants. Throughout the course, students will gain a robust understanding of the fundamental principles that govern high-temperature corrosion processes, including the various types of corrosion. Additionally, the course will address the latest advancements in high-temperature corrosion research, exploring new materials, technologies, and methods that are used to control high temperature corrosion.

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This course discusses common classes of material used in the pipeline industry in relation to the service environment and design criteria. The main type of corrosion damages encountered in the Oil and Gas pipeline will be considered. Influence of process, fluid regime, material, CO2, H2S, O2 and MIC corrosion process and factor influencing them will be discussed. Chemical sampling and analysis of the pipeline fluid system as an index of fluid corrosivity and subsequent required control measures will be discussed in detail. Fundamental to Cathodic Protection (CP) for external protection of the pipeline will be discussed with CP survey techniques for both offshore and onshore pipelines. Furthermore, factors to be considered when designing a CP system (e.g. estimating current requirements) will be explored. The participant will learn how to select and utilize corrosion inhibitors for different systems based on the fluid type and service environment, and how to select and apply corrosion inspection and monitoring techniques for the pipeline. Risk Based Inspection as a current trend in defining the inspection frequency requirements will also be explained.

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This course explores key data analysis techniques for maintenance optimization, which can be applied to massive datasets to enable real-time decision making. In particular, it examines the software tools that make possible the efficient analysis of equipment health data for predictive maintenance. Students are expected to make use of said tools to design highly scalable systems that can process and analyze big data for asset reliability improvement.

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This course covers the economic evaluations to offer a holistic view of asset management. By assessing the economic performance of assets, and applying engineering economy principles and replacement analysis, the study aims to enhance decision-making processes, optimize asset performance, and ensure cost-effective management throughout the asset lifecycle.